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Hello, Coming back to this... Please answer the following; * What function controls sensor light sensitivity? * Can it be manually adjusted? * Should the setting be adjusted up or down to decrease light sensitivity? * The output light is still not lit. How do I enable the output for FS1 and what output should it be set to? This is my fifth attempt to get the above answered. Please advise, Tyler Lovell Senior Manufacturing Engineer - SMT Quality Electrodynamics 6655 Beta Drive, Suite 100 Mayfield Village, OH 44143 USA [phone] (Direct) https://qedinnovations.com/ CONFIDENTIALITY NOTICE: This message, including attachments, is for of the intended recipient(s) and may contain confidential and privileged information or otherwise be protected by law. Access, use, disclosure or distribution of this message by anyone other than the intended recipient(s) is unauthorized and prohibited. If you are not an intended recipient (or an agent acting on an intended recipient’s behalf), contact the sender and destroy all copies of this message. ________________________________ From: AOI Tech Support - US Sent: Friday, November 21, 2025 4:32 PM To: Tyler Lovell Subject: Re: Re: [EXT] Re: S1080 Exit sensor calibration from locked ticket:1622732 [Case: 1644207] [Case: 1644456] Hello Tyler, In the maintenance software go back to the location of below picture. [https://attachment.freshdesk.com/inline/attachment] Once here, hit the set amplifier button for which ever 2 you are trying to tune. once you hit it the rails will move and when it gets to location. The machine will tell you to open the door, while open. Using the chart below, [https://attachment.freshdesk.com/inline/attachment] Hold both of the buttons it has in the picture, it will blink and show the words and numbers in the middle, self tuning itself to the current lighting amount. Do these steps again for all or just the sensor you have issues with. The only sensors that have any effect on board stopping is FS2 and FS3. As for my statement about the output, on your FS3 sensor does it still not show either of these 2 orange lights after going through the settings, they signify the output. [https://attachment.freshdesk.com/inline/attachment] On Fri, 21 Nov at 2:08 PM , Tyler Lovell wrote: Hello, The settings are correctly set per the instruction, now, how do I turn the output on/off? Again, to decrease FS1 sensitivity, do I adjust the power tuning up or down? I need more precise instructions as this document does not explicitly state how to perform the above. Thank you, Tyler ________________________________ From: AOI Tech Support - US Sent: Friday, November 21, 2025 2:52 PM To: Tyler Lovell Subject: Re: Re: [EXT] Re: S1080 Exit sensor calibration from locked ticket:1622732 [Case: 1644207] [Case: 1644456] Hello Tyler, Because I do not know what settings might of be accidently adjusted or turned off my statement was to have you go through every setting/parameter to make sure it is like it was originally when setup. Step 5 is the section that applies to just the light sensitivity, and the sensitivity button is what allows you to tune the overall sensitivity. As the document states you will want to be in that maintenance mode and have the rails set to 50mm when adjusting the fs2 and fs3. On Fri, 21 Nov at 12:23 PM , Tyler Lovell wrote: Hello, Please be more specific; 1. How do I turn the output on/off? This is not clearly defined in the document. 2. What parameter adjusts sensitivity (Detection Function, Power Tuning Level, Percentage Tuning)? The PCB geometery is not relevant as these boards would transfer fine in the past. We recently moved our machine (closer to an overhead light) and now we are experiencing issues. I need to understand what parameter would be most affected and how I should approach adjustment. Thank you, Tyler Lovell Senior Manufacturing Engineer - SMT Quality Electrodynamics 6655 Beta Drive, Suite 100 Mayfield Village, OH 44143 USA [phone] (Direct) https://qedinnovations.com/ CONFIDENTIALITY NOTICE: This message, including attachments, is for of the intended recipient(s) and may contain confidential and privileged information or otherwise be protected by law. Access, use, disclosure or distribution of this message by anyone other than the intended recipient(s) is unauthorized and prohibited. If you are not an intended recipient (or an agent acting on an intended recipient’s behalf), contact the sender and destroy all copies of this message. ________________________________ From: AOI Tech Support - US Sent: Friday, November 21, 2025 12:59 PM To: Tyler Lovell Subject: [EXT] Re: S1080 Exit sensor calibration from locked ticket:1622732 [Case: 1644207] Hello, It looks like you have changed to sensor to a point it is no longer triggering either of the outputs 1 or 2. Please follow the instructions on this guide, Mainly all sections of step 4. To set the sensor settings back to factory. This will also in turn tell you how to just turn down the sensitivity as all you can do is adjust the threshold at which it triggers. Also do you have a picture an example of a board with a large cutout? I ask because depending on how thin that starting edge is there may be no way to get the sensor sensitive enough, to which you would have to slow the conveyors or you will need a different laser stopper setup. On Fri, 21 Nov at 8:32 AM , Max Fabiano wrote: Tyler Lovell : Good Morning, I performed the calibration for the fiber sensors, during which I may have inadvertently set the FS3 sensor incorrectly. The machine is operating but I cannot seem to get the Output 2 light to turn on, can you please review the attached image and confirm if it is set properly? Also, I was unable to resolve the feed issues we are having. My objective is to decrease the FS1 sensitivity so that boards with large cutouts do not prematurely trigger the sensor. What is the best approach to reduce the FS1 sensitivity to PCB cutouts? Thanks, Tyler Lovell Senior Manufacturing Engineer - SMT Quality Electrodynamics 6655 Beta Drive, Suite 100 Mayfield Village, OH 44143 USA [phone] (Direct) https://qedinnovations.com/ CONFIDENTIALITY NOTICE: This message, including attachments, is for of the intended recipient(s) and may contain confidential and privileged information or otherwise be protected by law. Access, use, disclosure or distribution of this message by anyone other than the intended recipient(s) is unauthorized and prohibited. If you are not an intended recipient (or an agent acting on an intended recipient’s behalf), contact the sender and destroy all copies of this message. ________________________________ From: AOI Product Group Sent: Friday, October 24, 2025 11:27 AM To: Tyler Lovell Cc: [email] Subject: [EXT] Re: S1080 Exit sensor calibration [Case: 1622732] Hello Tyler, The S1080 has a built-in calibration for the fiber sensors you can run that till adjust and re tune them, or if it cannot, in turn it will tell us they need to be replaced.' First off before doing the calibration please make sure there are no frays on the belt and the fiber sensors are dust free, as either one of these could be causing a misreading. You will want to perform step 7 in the attached replacement documentation. To get there you will need to exit the main software and get into the adjustment/maintenance software. Choose the Omron menu and login (Password is Admin) Once in, choose maintenance mode and select fiber amplifier replacement, hit return to origin in the bottom left of the screen. Then hit the fiber amplifier test in the top left, which will open the screen down below, once there go down the list hitting each of the listed tests until they are done and hit save, then exit the maintenance software and open the main back up. [https://attachment.freshdesk.com/inline/attachment] Let me know the results of this and if it resolves your issue, thanks. On Fri, 24 Oct at 7:56 AM , Max Fabiano wrote: AOI Support Team, Please contact Tyler regarding calibration procedure for exit sensor on his S1080 or possible troubleshooting if this doesn’t resolve the intermittent issue he is having. Thank you, [This is Max Fabiano] Attachments :1. S1080 Amplifier Settings.jpg 2. S1080 Sensors.jpg Freshdesk could not scan your attachment(s). Please download them at your own risk 1644207:2549832 1644456:2549832 1644456:2549832
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Omron Application EngineerOmron reply | Dec 4, 2025 at 12:34 PM
Hello Tyler, The fiber sensors are tuned from the assembly adjustment software. I believe you have the manual/instruction set and let us know if we need to resend those. Please see the answers below: What function controls sensor light sensitivity? When you press Tune and Mode on the amplifier, it adjusts the light volume and sensitivity.  Can it be manually adjusted? When you press Tune and Mode you are manual adjusting the light volume and sensitivity Should the setting be adjusted up or down to decrease light sensitivity? The light volume of the sensors varies with rail opening and closing. The amplifier adjusts the volume during calibration to adjust it automatically. The output light is still not lit. How do I enable the output for FS1 and what output should it be set to? Please step presetting of the fiber amp again and should set all the setting required for AOI machine. If one of the amplifiers is behaving differently then it may need replacement. If the machine has been moved from location to another then it may need full calibration. Please let us if like us to send quote for machine calibration. Best Regards
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Omron internalPrivate note | Dec 18, 2025 at 9:27 AM
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Subject: RE: Re: Re: [EXT] Re: S1080 Exit sensor calibration from locked ticket:1622732 [Case: 1644207] [Case: 1644456] [ AOI Case# 1653078] has been resolved. Description: Hello Tyler, Thank you for your recent inquiry. We’re pleased to inform you that your case 1653078 has been resolved. As always, we're here to support you. If you need assistance in the future, please don’t hesitate to reach out to us via our support email: [email] If you believe further support is needed regarding this case, simply reply to this message with a brief status update, and we’ll be happy to assist you. Francisco Javier Villalpando Your Omron AOI Technical Support Group